EASY-CHARGE
Granular adhesive charger
EASY-CHARGE is an automatic charger for granular adhesive and is able to satisfy the most demanding requests in terms of reliability , noise , modularity and compatibility towards the Hot-Melt systems most sold on the market.
With EASY-CHARGE come many different benefits:
- A radical reduction of the carbonizations located in the tank, thanks to the fact that the quantity of adhesive inside it is minimal and the risk of it deteriorating is brought to the minimum
- Protect the actuators in the line, since the tank filling operations are done automatically, they won’t make any contact with the high temperature adhesive
- Constantly keeping the same adhesive level inside the tank prevents production stops caused by a missed recharge.
The complete diagnostics make it easy to look at the status of the system and identify the present anomalies fast (empty tank, open lid, no pneumatic pressure, etc), with the possibility to activate an output for piloting optic alarms (ex. EASY-LAMP) and/or acoustic alarms (ex. EASY-BUZZER).
Its modularity makes EASY-CHARGE able to support completely independently up to 4 lines at the same time, even in case of mixed systems and from different producers.
Why should you choose EASY-CHARGE
- Easy to install both on new and already existent systems, because it only needs connection to the electrical and pneumatic supply without any particular settings and without needing to interfere with the gluing systems.
- Innovative powering system for the vacuuming pump, thanks to the engine with stirrer blade even compact adhesives get divided and vacuumed by a powerful Venturi pump.
- Loading speed The high efficiency stirrer blade makes tank loading operations significantly fast, given that Easy-charge can transfer over 3Kg (7lb) of adhesive in one minute (1).
- Noiselessness of the power source thanks to the removal of the pneumatic vibrator, which is substituted with the more efficient system of the stirrer blade.
- Compatibility of the charger which allows you to connect up to a maximum of 4 independent systems to the same tank, making EASY-CHARGE a cheap and versatile system.
- Easy to use:thanks to the display and the LEDs located on the control panel, every part of the loading process is shown, which makes the functioning control intuitive.
- Varsatility: the system can be installed on almost any type of system, thanks to the fact that Easy-Charge is supplied with a lid which substitutes the one already located on the tank of the applicator.
- Remote control of the usage statistics and system anomalies through the DL-SMART accessory, which can be connected through LAN or WiFi.
(1) Data gathered with granules with a 8mm (0.3in) diameter, pipe length 5m (16.4ft) and powering pressure of 6 Bars.
Easy-charge is an extremely advanced granular adhesive charger. It has complete diagnostics which allow you to easily identify the anomalies presented on the system. The video shows the charger functioning and all the chracteristics that make it different from any comparable product.
The Easy-charge adhesive charger, together with the optional DL SMART, allow you to know the consume of holt-melt on every connected line, which is precious data to value the productivity and for adhesive procurement.
ACCESSORIES AND OPTIONALS
EASY-FIL Filter
The optional filter EASY-FIL can be installed on any EASY-CHARGE system and prevents the infiltration of small objects and dust inside the tank of the applicator.
It also prevents the fumes generated by the adhesive from dispering in the environment.
The filter is extremely advised for very dusty places where pollutants could inflitrate through the small aeration holes of the hopper (ex. sugar, salt, flour, building adhesives, etc.).
EASY-FIL is available in 2 versions:
- Default filtering kit cod. EASY-FIL
- High efficiency activated charcoal kitcod. EASY-FIL/HE
DL-SMART: MEASURING SYSTEM FOR THE QUANTITY OF ADHESIVE CONSUMED
Thanks to this option, it’s possible to give Easy-charge a function that verifies the quantity of adhesive cnsumed on every applicator connected, creating production statistics and plans regarding glue purchases.
The management is from remote, via WiFi or LAN and the data is available in a database, which can be then analized with the supplied software and exported through excel sheet.
Thanks to DL-SMART it’s also possible to have data about the status of the system in real time by activating the remote assistance functions.
For further information visit the page related to DL-SMART
WARNING LAMP EASY-LAMP
When connected to the alarm output present on the Easy-charge, it optically draws attantion about an anomaly in the charging system, which can be identified through reading the code shown on the screen of the channel management unit Easy-logic.
EASY-BUZZER SOUNDER
When connected to the alarm output located on the Easy-charge charger, It draws attention by emitting a sound whenever an anomaly is presented in the charging system, and is then identifiable through the error code shown on the screen located on the channel management unit Easy-logic.
The sound power of 106dB, together with the possibility to choose the emitted note bethween 32 available ones, make it easy to identify even in noisy locations.
The EASY-BUZZER sounder is arranged to be mounted on walls, which so makes it easy to install.
STAINLESS STEEL SUPPORT EASY-LIFT
Thanks to this purposely-built strong stainless steel support with adjustable leg height it’s possible to keep EASY-CHARGE raised off the ground. it’s a very useful optional especially for environments that are washed with water often.
On the EASY-LIFT it’s possible to install the wighing platform needed for the adhesive consumption measuring system DL-SMART to work.
EASY-RPT REPEATER
Thanks to this repeater it’s possible to double the length of the pipe that connects the EASY-CHARGE to the hopper compared to the default length limit.
This kit includes the repeater shown in the picture, the related pneumatically controlled valve which powers the aspiration pump and the pneumatic fittings to install on the aspiration nozzle located inside the tank.
NOTE: to install the repeater group you need a 6mm (0.235 in) diamater pneumatic pipe which passes in parallel with the adhesive granule transfer tube.
PNEUMATIC AIR TREATMENT UNIT
Thanks to this air treatment unit it’s possible to eliminate any potential impurities located inside the pneumatic system that powers the charger which could block the adhesive granules aspiration pump, reducing the efficiency of the system.
This filter doesn’t have any parts that need to be periodically changed, given that the filtration happens through the cyclonic method where the impurities and umidity subtracted from the compressed air get expelled through the opening of the lower airway.
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